Horstmann automated storage and retrieval system for rotogravure cylinders, 4,216 positions (4,032 at 33 in. repeat, 184 at 36 in. repeat), approx. 95 ft x 35 ft x 27 ft, with rack servicing unit, automatic I/O buffer station, inspection station and Siemens PLC control.
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Horstmann automated storage and retrieval system for rotogravure cylinders, 4,216 positions (4,032 at 33 in. repeat, 184 at 36 in. repeat), approx. 95 ft x 35 ft x 27 ft, with rack servicing unit, automatic I/O buffer station, inspection station and Siemens PLC control.
TANN TR11094C tandem regenerative thermal oxidizer system, 110,000 SCFM total as two 55,000 SCFM units, 94% nominal thermal efficiency, 99% VOC destruction, two 8 MMBtu/hr natural gas burners, two 350 hp exhaust fans with Parker 890PX VFDs, ControlLogix PLC and two 40 ft stacks; footprint 65 ft x 61 ft, 680,000 lb.
TANN TR8094C two-chamber regenerative thermal oxidizer, 80,000 SCFM, 94% nominal thermal efficiency, 99% VOC destruction with puff capture, 10 MMBtu/hr natural gas burner, 500 hp exhaust fan with Parker 890 VFD, Allen-Bradley ControlLogix PLC and 40 ft stack; footprint 78 ft x 28 ft, 450,000 lb.
2004 1300mm Nordmeccanica Duplex Combi Horizontal coater laminator, 1,300 mm working width, with two automatic non-stop turret unwinders and a non-stop turret rewinder (1,000 mm reels), interchangeable-trolley coating unit supplied with two rotogravure, one semi-flexo, and one solventless trolley, double horizontal drying tunnel (2 × 3 m, 2 zones, thermal-oil heated), and two corona treaters.
2011 Nordmeccanica Triplex Combi Horizontal tandem laminator, 1,600 mm working width, 600 m/min, with three turret unwinders and turret rewinder (1,080 mm reels), two interchangeable-trolley coating units with rotogravure and variable-repeat gravure trolleys, two horizontal drying tunnels (4 zones, thermal-oil heated), Ferrarini & Benelli corona treatment, and Siemens Sinamics controls.
SML Lenzing 1500mm extrusion coating line with LEH 1-60/28D extruder, 60mm 28:1 L/D nitrided screw, outputs to 180 kg/hr LDPE and 160 kg/hr PP, Dynisco melt-pressure monitoring, three-axis die carriage, roll unwind, slot die coating station, chill roll nip, winder, and vacuum resin loading.
2007 Jennerjahn JLS 84/18 counter roll winder with 1000 mm shaftless unwind, dancer tension control, rotary shear slitting, 450 mm (18") shaftless rewind for 2" and 3" cores, automatic tail cut, tuck, and tabber systems, finished roll conveyor with roll out table, and Allen Bradley SLC 500 controls.
2011 KAMPF Unislit II 625S slitter rewinder with 2,500 mm working width for films and laminates, shaftless hydraulic pick-up unwind to 1,200 mm diameter, center-driven independent-arm rewind to 1,000 mm, razor blade slitting, and optical defect inspection.
1998 Bruckner 3-layer BOPP film extrusion line, 6,600 mm working width, 280 m/min max speed, up to 2,000 kg/h output, with cascade main extruder, Simplas auto-profile die, thermal-oil MDO/TDO, turret rewinder, Atlas 11-station slitter, and Erema recycling unit.
1995 Rotomec Rotopak 3000-S solvent/water-based coating line, 1,010 mm working width, 425 m/min, 4 reversible stations with register control on line shaft drive, turret unwinders and rewinder, steam-heated double-hood dryers, Allen Bradley PLC.
1995 Rotomec Rotopak 3000-S solvent/water-based coating line, 1,010 mm working width, 425 m/min, 3 reversible stations on line shaft drive, turret unwinders and rewinder, steam-heated double-hood dryers, Allen Bradley PLC.
1999 Rotomec Rotopak 3000-3ES solvent/water-based coating line, 1,220 mm working width, 450 m/min, 2 stations (1 reversible, hotmelt capable) with independent drives, turret unwinders and rewinder, steam-heated double-hood dryers, Siemens PLC.
2002 Rotomec Rotopak 3000-S solvent/water-based coating line, 1,220 mm working width, 525 m/min, 3 stations (2 reversible, 1 hotmelt) with independent drives, turret unwinders and rewinder, steam-heated double-hood dryers, Siemens PLC and drives.
Bobst Rotoextruder 700F 1750/800 extrusion coating and laminating line, 1750 mm web width, 750 m/min operating speed, with two shaftless duplex unwinders, water-based primer coater, gas-fired dryer, Reifenhäuser 120 mm and 100 mm coextruders, Cloeren 3-layer feedblock and autogauge die, duplex rewinder, and Siemens/Cosmoline PRO controls.
1996 Nordmeccanica Triplex Combi laminator with 1,100 mm working width and 300 m/min speed, featuring three turret unwinders, turret rewinder, two interchangeable-trolley coating units (gravure and solventless), four independent vertical drying hoods, 2-component solventless mix unit, and Dr. Schenk quality control (2019).
2021 90" New Era coating, laminating and embossing line for film/fabric/film constructions, 61 - 90 in web width, twin direct-gravure solventless coating stations, 36 in preheat drum, hydraulic embossing nip to 500 pli, turret unwind and winder, Allen-Bradley ControlLogix safety PLC and PowerFlex drives.
Complete extrusion coating and laminating line running a 1500 mm web at 500 m/min for polyethylene coating or lamination of paper substrates. Includes automatic-splice unwind and rewinder, two Me.ro. corona stations, an LDPE laminating unit with 700 mm chill roll, a 560 kg/h extruder with CLOEREN automatic die head and closed-loop thickness gauge, and a gravure primer coater with gas-burner drying. Component upgrades through 2010. Siemens S7 PLC with Eurotherm 590+ drives.
63in Dimatra cardboard core cutter, year 2025. Enclosed cutting hood with hinged clear guard, motor drive at the infeed end, tubular steel support frame, operator control panel with pushbutton controls, and a separate free-standing electrical control cabinet with cooling fan
Used 2010 PEMCO Wrapmatic GRM automatic ream wrapper, year 2010. Mid-speed ream wrapping for metric and standard U.S. ream sizes including half-ream packages. Ream width 420 mm minimum to 1400 mm maximum. Ream length 297 mm minimum to 1000 mm maximum. Ream height 15 mm minimum to 80 mm maximum. Maximum stack height 1800 mm. Maximum speed 15 reams/min. Hot melt adhesive system
Used 2011 Voorwood Duplex slitter rewinder model, year 2011. Input reel width 305 mm minimum to 1676 mm maximum. Maximum input reel diameter 1067 mm. Maximum reel weight 1360 kg. Core reel diameter 76 mm minimum to 152 mm maximum. Maximum speed 158 m/min. Rewind roll width 25 mm minimum to 1676 mm maximum.
MarquipWardUnited Sheet Wizard 1650 dual rotary sheeter, year 2010, serial number S/N69515. Maximum sheet width 1650 mm, optional reel width 1700 mm, maximum reel diameter 1850 mm, maximum reel weight 3410 kg. Core diameter 76 mm minimum to 305 mm maximum. Maximum speed 335 m/min
MarquipWardUnited Sheet Wizard 1850 dual rotary sheeter, year 2009, Maximum sheet width 1850 mm, optional reel width 1900 mm, maximum reel diameter 2100 mm, maximum reel weight 3410 kg. Core diameter 76 mm minimum to 305 mm maximum. Maximum speed 335 m/min.
1000mm Davis-Standard slot die coating line for 25 - 75 µm siliconized PET, 1,000 mm maximum web width, 20 m/min line speed, Series 1000 flex-lip slot die coater with two dies, 24.4 m multi-zone electric dryer, NDC X-ray gauging, interleaf unwind, and Allen-Bradley drives and safety PLC.
2003 DMT five-layer co-extrusion film line with five Mitsubishi extruders (5,900 kg/h total output), EDI 5-layer die, MDO/TDO orientation sections, EGS thickness gauging, Softal top and bottom corona treaters, 6.6 m winder width, 390 mpm line speed, and 14.9 KT nameplate capacity.
Used Windmöller & Hölscher Miraflex 8-color gearless CI flexo press (2013), 1050mm web width, 1000mm print width, 300–800mm repeat, 400 m/min, with fast sleeve change, 4-motor CNC deck positioning, corona treatment, closed chamber doctor blades, TURBOCLEAN washing, automatic turret unwind/rewind, 2-zone drying, 2024 BST video inspection; includes 32 anilox and 260 print sleeves.
Used S.A.M. extrusion coater laminator (2000), 1300mm wide, with two gravure coaters with double drying hoods, two extrusion lamination units (90mm extruders, 2023 Cloeren dies, gravimetric blenders, ~1000mm chill rolls), three turret unwinds and turret rewind with flying splice, three Mero corona treaters, two NDC beta-ray gauges, PLC/HMI upgrade through 2025.
Used PTi/Bandera HVTSE 70mm-52D five-layer sheet co-extrusion line for foamed PET, producing 43.31" wide sheet at 0.012" - 0.043" thick and 770 - 1,650 pph. Includes three extrusion systems, three-roll take-off, thickness measurement, cantilevered shaft winder with accumulator, transfer roll coater, trim recovery, and TITAN Plus PLC control on 460V/3Ph/60Hz. All PLC and HMI software has been backed up and will be included with the line. Subject to 13% Buyers Premium.
Used 1300mm Karlville Model HS-Pro-1300 duplex center slitter, 50mm minimum slit width, 1000mm unwind roll diameter, razor and pneumatic shear with tangential web path, max 1200 kg, 0.5–2.5 pli tension, 76mm/152mm cores, 500 mpm max speed, 610mm max finished roll diameter; runs PE, PP, PET, PVC, paper and laminates.
Used 1200mm CMG PVC Cling Film Blown Film Extrusion Line equipped with gravimetric/volumetric material feeding and blending system with overhead hoppers, single-layer extruder with 120mm single screw, blown film die head with air cooling ring, collapsing frame and haul-off unit, double back-to-back rewinder, 1200mm film width, chiller included (4,000 m³ capacity, 56 kW cooling capacity). Maximum output: 180 kg/h.
Used SML CAST COEX 7 seven-layer cast film extrusion line for LLDPE stretch film, 2500mm working width, 4600 kg/h nominal capacity, 12–70 micron, with seven extruders (six 75mm, one 90mm, Doteco gravimetric dosing), automatic profile control die, double chill roll unit with beta-ray gauges, winder, palletizing, and full in-line EREMA recycling loop with 8th extruder
Used Nordmeccanica Triplex Combi coater laminator, manufactured 1994 with 2021 controls renovation, 1280mm web width, 300 mpm max speed, three 1000mm turret unwinds, 1000mm turret rewind, gravure and solventless trolleys, two double drying hoods, 2-component mixing unit, two Vetaphone corona treaters, Allen Bradley PLC.
Used 6670mm 2002 Atlas Valmet Duplex Center Surface Slitter. Equipped the 1200mm diameter shaftless unwind, overhead web transfer shear slitting section, dual rewind position with radially off loading, 1200mm diameter individual arm rewind positions.
Used 1350mm Uteco Onyx 808 gearless flexographic CI press, 1300mm print width (675mm min), 350mm–850mm repeat, with 1300mm automatic turret unwind (flying splice), BST edge guides, eight motorized print decks (CNC positioning), chambered doctor blades, 8 sleeves with fast change, hot oil drying, Grafikontrol video system, 1300mm turret rewind.
Used 1550mm Uteco model 808 8-color gearless CI flexographic press (2019, installed 2020), 600 mpm, 1500mm print width, 400–850mm repeat, with 1000mm turret unwind with automatic splicing, Ferrarini Benelli corona treater, fast sleeve change, CNC deck positioning, closed chamber doctor blades, GAMA viscosity control, Grafikontrol inspection, 2-zone dryer, 1000mm turret rewind.
Used Bruckner 5-layer BOPP film extrusion line (ABCDE, 10–70 micron, 2500 kg/h) with five extruders (two 90mm, two 120mm single-screw, one 139mm twin-screw), Simplas die, Thermo Fischer thickness gauge, MDO, TDO, two Mero corona treaters, 6600mm turret rewind, Siemens S7; includes Atlas slitter and spare parts.
Used Bruckner 3-layer BOPP film extrusion line (ABC, 2500 kg/h) with three extruders (200mm+250mm main, two 90mm Coex), 1054mm Simplas die (37 bolts, 7 zones), MDO, TDO (8500mm max width), two corona treaters, flame treater, 450mm rewind, 1988 Goebel Monoslit slitter, Simoreg drives, all spares.
Used 53" Uteco coater laminator model Horizon D/TH 130 with 40" turret unwind, two Enercon corona treaters, gravure coater with newer chambered doctor blade, 25' 2-zone arch dryer, secondary 40" turret unwind, laminator, 32" turret winder with auto splice, AC drives, new PLC, edge guide and brakes, 400/3/60.
Used Fusion UV Systems model DRW-50QNH 50" wide UV curing unit with five 10" microwave-excited UV units (6000 watts/inch), Delta F oxygen analyzer, reaction chamber with UV shielding, nitrogen delivery for inert irradiation, quartz filters, pneumatic clamshell web handling; reportedly under 200 hours use.
Used 2100mm Parkland duplex center slitter Model SM150 Series 2 with 1000mm shaftless single-position unwind with roll lift, dual disc brakes, automatic tension control, edge guide, splice board, rotary shear slitting, 800mm duplex rewind with 76mm differential shafts, full-width air-operated rider rolls, roll unloading device, Allen-Bradley touchscreen, AC drive system.
Used 55" Fischer & Krecke gearless CI flexographic press Flexpress 16S+ with downstream MRT drybond lamination and rotogravure sections, 12.6"–31.5" repeat, 24"–53" print width, 40" phantom-axis turret unwinds/rewind, three corona treaters, eight print decks, 74.8" CI drum, 42' 2-zone dryers, web inspection, Indramat drives, Siemens S7, 1500 fpm max speed.
Used 3465mm Wolverine flexographic stack press, owner-reconditioned, with two-position unwinds, corona treater, 4-color stack press with 3 decks, 3555mm ceramic anilox (180 LPI), 1500mm repeat, chambered doctor blades, between-deck and overhead drying, and 500mm Birch Brothers winder.
Used 2500mm Laem duplex center slitter with 1200mm shaftless unwind (75mm and 150mm cores), web guide, 350mm minimum slit width, 1000mm rewinds with independent arms (4 stations), Siemens S7 PLC, 90–400 N tension; runs PET, BOPP, LDPE and CPP film; 800 mpm max speed.
Used 2500mm Laem duplex center slitter, upgraded by Siemens in 2022, with 1000mm shaftless driven unwind (75mm cores), 250mm minimum slit width, 1000mm rewinds with independent arms (75mm and 150mm cores), Siemens AC motors, ABB drives, Siemens PLC/HMI; runs BOPP, polyester, CPP film and paper; 650 mpm max speed.
Used Sung An Machinery (SAM) coater laminator (clean-room located), 6"–30" web width, 3–110 FPM, 5–150 lbs tension, with 30" primary and secondary phantom-axis turret unwinds, 1.5 kW Enercon corona treater, cartridge coating head with four trolleys (dual Mayer rod, slot die, 2-roll gravure, knife-over-roll), 24-foot 6-zone flotation dryer, Glenro 20 kW IR heater, heated/chill roll laminator section, razor edge trimming, 30" turret rewind, explosion-proof coating motors, Siemens PLCs/HMIs, and 415/3/50 power.
72" Cloeren EBR V automatic extrusion die (new in 2022, never used) with Autogauge 6254 lip adjustment system (1" centers), 72" lip slot width, multi-component deckle system, 0.025" nominal lip gap, stainless steel GemNi nickel-plated die bodies, seven thermocouples, lip heaters, spare parts; extrudes LDPE and EVA at 600–700 lbs/hr (900 max)
Used Holweg RS-26 paper bag machine with 900mm x 1250mm diameter unwind, glue system (hot melt back seam, paste glue pinch bottom), film window section; cut length 220–760mm, bag height 165–745mm, bag width 100–380mm; runs 25–100 gsm paper, 800 bags/minute max; includes some spares.
Used 62" AGL 64 industrial laminator with three integral unwinds (30", 24", 18" max diameter), transducer tension control, Magpowr Cygnus edge guide, 64" x 10" silicone-covered internally heated laminating rolls (50 Shore A, 10,000W each), 36" rewind with taper tension control, safety light curtain, 220V/1Ph, 80 fpm max.
Used 3300mm Atlas Model CW812 duplex center surface slitter with 1500mm shafted driven unwind (1200mm at 3300mm web width), edge guide, anti-static bars, Demag hoist crane, splice table, shear slitting section, 1200mm heavy-duty rewinds with individual arms, two motorized edge trim rewind stations, hydraulic power unit, SICK safety light barriers, 800 mpm max.
Used 14500mm Sung An Machinery extrusion coater laminator with three 1300mm automatic bi-direction turret unwinds, two Mero corona treaters, two gravure primer coating units with double driers, extrusion coating unit (90mm extruder, Cloeren die), 3-layer coextrusion unit (Cloeren die, two Maguire blenders), two Thermo Fischer beta gauges, 1300mm turret rewind, 300 mpm max.
Used 20" Arrow Converting Equipment UV silicone coating line with 40" cantilevered unwind (Montalvo brake, taper tension control), Coast Controls edge guide, 3-roll offset gravure coater with chambered doctor blade, Fergesen FDN-20500D 3-lamp UV dryer (500 WPI), S-wrap cooling section, score slitting, 40" cantilevered rewind, Eurotherm drives, Allen-Bradley PLC/HMI, 240VAC/3Ph.
Used 30" Stanford model 628 LS duplex center slitter with 32" unwind (3" air shaft, brake), Horton automatic tension control, Fife edge guide with CSP-01 controller, razor-in-grooved-roll slitting, 26" rewinds with Tidland slip differential shafts (3" cores, lay-on rolls), 2-motor drive.
Used 52" PCMC 6-color flexographic CI press with 24" turret unwind, 6 print decks with Harris & Bruno Dr. Chambers, CI drum reconditioned 2016 (regrind/polish 2020), gas-fired 2-zone drying, BST PowerScope 5000 inspection (new 2021), 24" turret rewind, ABB drives, PLC/HMI (new 2016).
Used 70" Stanford 2038HC duplex center slitter with 40" shaftless roll-lift unwind (3" cores), Fife edge/web guiding, splice board, dancer tension control, shear slitting with individual knife holders, 32" cantilevered rewinds (spacerless shafts, roll pushers, full-width layon rolls), indexing roll unloading tree, 2-motor DC drive (50/15 HP), 480V/3Ph.
Used 60" Stanford 252 FW reversible salvage rewinder/doctor machine with 30" unwind and 30" simplex rewind (3" lug air shafts, rider rolls), Dynaweb dancer tension control with taper, Fife CDP-01 edge guide, razor-in-grooved-roll slitting, 2000 FPM, 20 HP Yaskawa V1000 drive, 460/3/60, Allen-Bradley MicroLogix PLC.
Used Thank-Metal Laboratory Coater (Chibi Coater) for coating metal foil, and equipped with 200mm diameter unwind with Electromagnetic brake, knife over roll coater, 300mm long electrically heated oven (200 degrees C max), 200mm diameter rewind. Speed: 0.03 - 0.3 mpm.
Used Kroenert 3-roll offset gravure coating head with 67.750" gravure roll (8.5 BCM, 15 HP), 71" chrome backing roll (40 HP), EPDM/urethane transfer roll, Harris & Bruno enclosed doctor blade with three hopper heads, Magnetek DC drives, 45 fiberglass sleeves, six ceramic gravure rolls, Graymills pumps, Myers mixers, consumption scale; no PLC or HMI.
Used SML-Starlinger extrusion coater laminator with 1500mm dual-position unwind, extrusion lamination section (75mm extruder, 28:1 L/D, 1150–1700mm die), laminating nip, 1500mm center surface rewind; PP, PE, additives; 1550mm max net width
Used 62" Egan turret rewind with 36" maximum rewind diameter, 3" and 6" air shafts, automatic splicer with air-operated lay-on roll, driven S-wrap pull roll section, driven bowed roll, single-side edge trim, load cell tension control, taper tension, Eurotherm screen, DC motors.
Used Quickdraft model MH456 Trim System equipped with a 5 HP AC motor (208-230/460V) with Allen-Bradley motor starter, intake silencer, venturi (4" in/6" out), 6" diameter 90 degree large radius elbow, and a 4" diameter 90 degree small radius elbow.
Refurbished custom meltblown line with 25" active width meltblown system, 2" extruder with manual screen changer, two spinnerettes, flatbelt collector (vacuum plenum, two forming belts, powered DCD adjustment), 70 kW air heater, 60 HP vacuum fan, Lung Meng winder with slitting, Siemens PLC/drive/HMI.
Used Davis Standard blown adhesive bubble line with 3.5" model 350S extruder (24:1, 75 HP DC motor), Extek hydraulic screen changer, custom blown film die with rotating air ring, 16" 2-position unwind with AccuWeb guiding, score slitting, 16" 3-position surface rewind, 480V/3Ph.
Used 6700 mm DSI two drum winder, an automatic geotextile slitter rewinder good for ~6700mm web width, and equipped with shear slitting, an approximately 1320mm maximum diameter rewind, auto core loading, auto length measuring, roll kicker, doffing table, and roll wrapper.
Used 2400mm Nordson BC 62 porous coat system coating head for random pattern hot melt adhesive coating on breathable materials, 0.85–60 gsm, 1400mm–2400mm width (reducible to 500mm), with FC 1260 coating stand, 12-zone applicator with 24 heads, BM 200 bulk melter, MX 44110 melt-tank, GP 200-12/4 metering pumps, Siemens PLC, Lenze drives, 400V.
Used 450mm Custom Laboratory Calender Line equipped with 1200mm maximum diameter single position unwind, 2-roll calender stack on rails (hot oill heated, 149mm roll diameters - one engraved, one smooth), 1200mm maximum diameter single position rewind.
Used 15" Sterling lab extrusion coater laminator with 30" Pinnacle single-position unwind (roll lift, AccuWeb edge guide), laminator (20" chill roll, rubber-covered nip roll, backup roll), Sterlco units, two 8" secondary chill rolls, 20" secondary unwind, 36" rewind, 2" Sterling carriage-mounted extruder (25 HP, 30:1 L/D), no drives.
Used 71" Kusters calender type 212-40-1525, 2-roll embossing calender with two 71" face x 14" diameter embossing rolls, lead-in/out idlers, two 8" cooling rolls, gearmotor drive on each roll, 1030 PLI max; includes Carrier 30HK chiller for cooling rolls and HTT WTE 09-3-75-1 heater (75 kW, 300°C max) for calender rolls.
